CHECK FUNCTIONS PROACTIVELY

Professional validation procedures confirm product safety and strengthen brand protection. Elektrosil will take over all necessary validation processes for you – quickly and hassle-free. We use specific parameter tests to verify the function of products.

You receive all validation services from a single source. We develop targeted test strategies for reliable results. In this way, the workability of applications within a well-defined framework is assessed and ensured. The testing procedures also prevent the possibility of additional costs.

Noise measurement

We carry out noise measurements in accordance with the provisions of DIN 70713.

EMV assessment

We test electromagnetic compatibility (EMC) and the electrostatic discharge of products in accordance with the latest standards, such as the factory standards of leading European automobile manufacturers. In addition, we offer testing in accordance with ECE R10 and measurement procedures such as emitted interference as per CISPR 25, interference immunity as per ISO 11452, and pulses as per ISO 7637.

3D measurement

We use an optical measurement method to precisely measure almost all product dimensions.

Climate testing

We offer various procedures to test service life and running time: low- and high-temperature operation, endurance tests for components, as well as electric and electronic systems and mechanical shocks.

Electric tests as per LV124

Elektrosil carries out electric tests as per LV124, DIN VDE and UL.

Airflow rate measurement

We carry out electric, mechanical and fluid mechanical measurements to determine the airflow rate.

The development of components and assemblies is often accompanied by the requirement to certify these products in accordance with country-specific or international stipulations. We take care of the processing involved in a variety of such certifications, for example VDE, TÜV, UL, CSA, and many more. Please get in touch to learn more.

Measurement and testing equipment

Measurement system for mechanical dimensions

For 3D coordinate measurement.

Our 3D measurement system combines optical and tactile measurement procedures and has an automatic switch changing station. It allows for the quick and precise measurement of almost every dimension of our products. The measurement machine is used for sampling, as well as for the regular inspection of incoming goods. In addition to the automatic logging and assessment of measurement results, the finest of details can be documented in the image using the high-performance optics.

EMC measurement chamber

For testing electromagnetic characteristics.

Features: Spectrum analyser and measurement antennae, Agilent network analyser for antenna tuning for GSM networks and RFID

Cable testing systems

CT-7 PC cable tester and Adaptronic high-voltage testers for cables.

The high-voltage tester for cables and cable harnesses is able to test up to 256 test points for different characteristics (e.g. dielectric strength, resistance, capacity, diodes or LED function) in a matter of seconds. The cable or cable harness is connected using a test adapter and examined in accordance with the measurement program. This measurement program can be programmed automatically using a reference sample or prepared using software.

Test systems for fans

Various manual fan testers and automatic fan testers/test area.

All the main characteristics, for example power consumption, rotation speed, voltage curves, input and output signals, vibration behaviour and airflow rate, can be determined in the fan test area. The work spectrum in the test area ranges from individual checks on prototypes to continuous 100% testing of series products.

 

Laboratory equipment

AUDIO measurement system

Soundproof chamber for comparative measurements (sound and vibration).

Thermal imaging camera

Additional equipment

  • Oscilloscope, analogue and digital
  • Digital oscilloscope
  • Electronic loads
  • Laser tachometer
  • Sound level measurement device
  • Hot-wire anemometer
  • Differential pressure manometer
  • Frequency generators
  • Spectrum analyser
  • Frequency counter
  • High-frequency mV meter
  • Inductive and capacitive measuring bridges
  • PM Plus temperature measurement device
  • LCR-100 LCR measurement device
  • PM 6671 High Resolution Timer/Counter 120MHz
  • NSG 223 Interference Generator
  • NSG 225 Burst Interference Simulator
  • NSG 222 Interference Generator
  • NSG 202 Mains Failure Simulator
  • NSG 432 Static Discharge Simulator
  • NSG 523 Coupling Network
  • LISN/Main Network
  • CMU 200 Universal Radio-Communication Tester
  • NSG 1025 Fast Transient/Burst Generator
LabVIEW 2013 – National Instruments

NI cDAQ – various 1-way, 4-way, 8-way cDAQ with USB or Ethernet connector

Various analogue measuring boards and digital I/O cards for a wide range of measuring tasks, such as current, voltage, resistance, frequency, temperature, sound, vibration, rotation speed

Vector VN1630 + CANoe V8.1 Kit

Monitoring and control of LIN bus, CAN and I/O systems

Test systems for printed circuit boards

YESTECH AIO test system

Reinhard ATS-KMFT 670

These units are used both for functional testing and for in-circuit tests (pin contact, solder fault, short circuit etc.) and boundary scans (for BGA, FPGA etc.) of populated printed circuit boards.

Test instrument for the automatic optical inspection of populated printed circuit boards. Among other functions, this unit checks that all components are fully and correctly positioned and that contact surfaces and solder points are free from defects.

Environmental simulation

Binder MKF 240 environmental simulation cabinet

  • Temperature range -40 to 180°C

  • Humidity range 10% to 98% R

  • Climatic cabinet T-40/50

  • Temperature range -45 to 180°C

  • 50 L capacity

  • Weiss climatic test chamber

  • Temperature range -40 to 180°C

  • Humidity 10–98%

  • 300 L capacity

Environmental simulation

Client-specific test rigs

Elektrosil develops in-house measurement rigs for testing geared towards client-specific solutions, which are specifically tailored to the challenge at hand. This allows several of the necessary measurements to be carried out on a single test rig. An important factor here is the simulation of the installation and the final product position, in order to come as close as possible to the future operating environment. An example of this is the placement of car seats and the realistic room volumes around them, in order to observe the microclimate behaviour (see side image).

Hardware development

Software development

  • Printed circuit board layout: Eagle V6.5

  • Evaluation software for test systems

  • R&S ES-SCAN for spectrum analyser

  • R&S CMUgo V.2.0.1 for Universal Radio Communication Tester

  • Qware Riskmanager V 3.0.6 risk assessment software

  • Visual Studio professional, 2008 edition
  • Development environment for the creation of PC programs
  • High Performance Embedded Workshop V4
  • Development environment for Renesas Micro-Controller
  • MPLabX
  • Code Editor and Debugger
  • Microchip Compiler
  • Hitech C Compiler for PIC 16 and PIC 18
  • Hitech C Compiler XC8
  • PIC Kit 3 – Programmer module and tester

Prototype construction

We have access to various mechanical workshops for prototype construction.

OTHER SERVICES

With us as your development partner, you can expect an extensive range of services: we design the mechanics, as well as the hardware and software; we also take on validation and manufacturing. Your project is in good hands with us.

SETTING AN EXAMPLE: SUCCESS STORIES

Our success stories perfectly highlight what you can expect from us.

We needed TFT displays which were also a match for the harshest conditions.

That’s when I called Elektrosil.

» More on TFT for harsh Environments

Efficient learning with ultrasound – we wanted good usability with a contemporary design for our mental trainer.

That’s when I called Elektrosil.

» More on Mental Trainer

Hot air in the oven was not the only thing: the flow was also important.

That's when I called Elektrosil.

» More on Oven Motor

The housing design for the doorbell system was complete; there was hardly any space left for the power supply.

That’s when I called Elektrosil.

» More on Current for Home Intercom Systems

Our control panels needed a secure connection that won’t snap off.

That's when I called Elektrosil.

» More on Cables for Control

We needed a breath of fresh air for gaming PCs.

That’s when I called Elektrosil.

» More on Fans for gaming PCs

PRODUCT PORTFOLIO

Elektrosil provides support in every electronics product division. We implement system solutions and components for almost every application – with interdisciplinary engineering know-how and decades-long experience in your industry. We also provide high-quality standard components when necessary.

Contact

Elektrosil Systeme der Elektronik GmbH
Ruhrstrasse 53
D-22761 Hamburg, Germany
Tel +49(0)40 84 00 01-0
Fax +49(0)40 84 00 01-65

info@elektrosil.de

» Contact