CUSTOM CABLES

We produce first-class cable connections and overmoulding solutions for electronic applications – such as displays, HMI, industrial controls or sensors, M8 and M12 cables, and more. We also provide integrated cabling, including housing and electronics, as well as cable assemblies for connector modules or increased IP protection.

Customised standards

Cable assemblies are cables that Elektrosil puts together from a large number of widely available components. As a result, we have a wide array of available standard components from which to choose the right one for you. We then produce a custom assembly, based on the following open specifications which are identified beforehand.

Type of cable (sheathed, flat ribbon or single conductor cables), lengths, number of poles, coding, plastic or metal to be used, housing and housing materials, Shore hardness for the moulding material (overmoulding).

The advantage for you: Generally speaking, cable assemblies do not need any specialised tools – a cost-saving factor.

100 % individual

If you have additional specifications, you can’t go wrong with our customised solutions, in which we offer you completely individual solutions for cables and/or connection technology. This is useful, for example, when your technologies need solutions that cannot be executed with standard parts.

 

Assembly examples

FFC/FPC

Assembled flat ribbon cables

Assembled sheathed cables

Cable harnesses

Single conductor to AWG34

Coiled cable

Kabelbaum
LVDS Micro-Coax up to AWG50 Power cable M5, M8, M12, 7/8", M23, M40 cables
  • Creation of prototypes, pre-production series and small batches
  • Development advice and design of connectors and connection solutions
  • Material design and cost evaluation
  • Production of cable assembly drawings
  • 3D CAD models
  • 3D measurement
  • Climate chamber test
  • All connection techniques, such as LWL, micro-coax, insulation-displacement connectors, crimping, soldering, ultrasonic welding etc.
  • Specialists in the automotive, industrial, medical, data technology and consumer sectors
  • Product design optimisation using production techniques in best-cost countries

Matthias Eckhardt

Product Manager Connection Technology

Tel: +49 40 84 00 01-503

Matthias.Eckhardt@elektrosil.com

OUR CABLE ASSEMBLY SERVICES

Our connection technology portfolio ranges from standard versions to special solutions. We carry out projects according to customer specifications, taking a cost-conscious approach. We can advise you on connection options and, if you wish, analyse your application. Sample and small-batch production in Germany reduces time-to-market.

CONNECTION TECHNOLOGY SUCCESS STORIES

A success story says more than a thousand words.

Our ovens needed the most precise and safest meat thermometers.

That’s when I called Elektrosil.

» More on Meat Thermometer

Our control panels needed a secure connection that won’t snap off.

That's when I called Elektrosil.

» More on Cables for Control

Best possible legibility, indoor and outdoor – we needed a high-end display for our credit card terminal.

That’s when I called Elektrosil.

» More on Display for a Card Terminal

My customer said: “1 cable for everything!”

That’s when I called Elektrosil.

» More on Checkout Cables

ADDITIONAL CONNECTION TECHNOLOGY SOLUTIONS

We are constantly working to meet your requirements and are familiar with the conditions in your industry. We have many years of experience and interdisciplinary engineering know-how to rely on. We offer solutions in the following areas: