CUSTOM CABLES

Customised standards

Cable assemblies are cables that Elektrosil puts together from a large number of widely available components. As a result, we have a wide array of available standard components from which to choose the right one for you. We then produce a custom assembly, based on the following open specifications which are identified beforehand.

Type of cable (sheathed, flat ribbon or single conductor cables), lengths, number of poles, coding, plastic or metal to be used, housing and housing materials, Shore hardness for the moulding material (overmoulding).

The advantage for you: Generally speaking, cable assemblies do not need any specialised tools – a cost-saving factor.

100 % individual

If you have additional specifications, you can’t go wrong with our customised solutions, in which we offer you completely individual solutions for cables and/or connection technology. This is useful, for example, when your technologies need solutions that cannot be executed with standard parts.

Assembly examples
FFC/FPC	Assembled flat ribbon cables	Assembled sheathed cables
Cable harnesses	Single conductor to AWG34	Coiled cable
LVDS Micro-Coax up to AWG50	Power cable	M5, M8, M12, 7/8", M23, M40 cables

• Creation of prototypes, pre-production series and small batches
• Development advice and design of connectors and connection solutions
• Material design and cost evaluation
• Production of cable assembly drawings
• 3D CAD models
• 3D measurement
• Climate chamber test
• All connection techniques, such as LWL, micro-coax, insulation-displacement connectors, crimping, soldering, ultrasonic welding etc.
• Specialists in the automotive, industrial, medical, data technology and consumer sectors
• Product design optimisation using production techniques in best-cost countries